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A Gate is a small area between the runner and the part cavity. The
type, size and location of a Gate in an injection mold is critical to
efficiently producing quality parts.
The type of gate selected depends on
many factors including:
Gate witness marks,
Material Type,
Filler used
(if any),
Tooling Costs,
Scrap Allowance,
and the Mold Plates
used among others.
Small restrictive gates are preferred.
Minimal sized gates provide a small witness mark, and detaching parts from the
Gate/Runner is easier.
A single gate per cavity is desired, however, part size and
the material used may dictate multiple gates to be used.
Locate the gate in an inconspicuous location of the part if
possible. The Gate location should be at the thickest wall of the part (flow from thick
,to thin) and the
thickness of the gate should be approximately two thirds the size of the
wall.
The gate location and the surrounding area is also the highest
area of stress in the final part. Do not position the gate at a location
that part function indicates bending or impact strength is required.
There are two general categories of gates:
1. Automatic De-gating
Automatic de-gating includes Sub gates and
3-Plate Pin gates
2. Manual De-gating
All others generally fall into the Manual de-gating category.
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