Runner Diameters
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Runner Diameter sizing is directly related to the wall thickness of the part.  Typically standard cutter sizes are utilized to machine the runner system, select the closest standard cutter size to keep regrind levels below 25%.

The runner that feeds material to the gate and part cavity should be 1.5 times the wall thickness for  Semi crystalline materials.  For Amorphous materials add approximately 40%.  For each branch of the runner towards the Sprue add .025 (IN).  The O dimension of the Sprue should then be .050 larger than the main runner.  The nozzle DIA should then be .025 less than the O Dimension.

General thermoplastic materials with no fillers,  and their typical runner diameters.

Material

Diameter

Material

Diameter

ABS, SAN

.1875-.375

Acetate

.1875-.4375

Acrylic

.3125-.375

Butyrate

.1875-.375

Acrylic (Impact)

.3125-.50

Nylon

.0625-.375

Phenylene

.250-.375

Polycarbonate (PC)

.1875-.375

Polyester

.125-.3125

Polyethylene (PE)

.0625-.375

Polypropylene (PP)

.1875-.375

Polystyrene (PS)

.125-.375

Polyvinyl

.125-.375

Rigid PVC

.250-.625

Polyurethane

.250-.3125