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| | A Hot Runner Mold is similar to a hot glue gun. Material
is heated to a
molten state, then it is dispensed at the tip to the desired
area. Parts can be small single gated, or large and multi-gated. Hot Runner Molds have many unique advantages over "Cold
Runner" molds.
While Hot Runner Molds are typically more expensive than
"Cold Runner" molds, the cost of the mold can be offset in other
ways. Thermoplastic Hot Runner Molds can reduce costs due to :
No scraping of the the runner. As the term
implies, the runner in a Hot Runner mold stays in a molten state at all
times (no regrind).
Reducing the cycle time. In a Cold Runner mold the runner
typically has the largest cross sectional area, therefore, the runner takes
longer to solidify. Eliminating the runner reduces the overall
cycle time. Furthermore, injection time is reduced due to the shot size
being reduced by the elimination of the runner.
Hot Runner Molds have the ability to improve both part and mold design
with flexibility of gating locations, which provides options for cavity
orientation. Pressure drops are greatly reduced due to the balanced
melt flow as the temperature is consistent from the machine nozzle to the gate.
Precise material temperature control is critical to
successful Hot Runner processing. |