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A Hot Runner Mold is similar to a hot glue gun. Material heated to a
molten state, then it is dispensed at the tip to the desired
area. Hot Runner Molds have many unique advantages over "Cold
Runner" molds.
While Hot Runner Molds are typically more expensive than a
"Cold Runner" molds, the cost of the mold can be offset in other
ways. Thermoplastic Hot Runner Molds can reduce costs by the
following :
No scraping of the the runner. As the term
implies, the runner in a Hot Runner mold stays in a molten state at all
times.
No Removal of the Runner from the
part (Labor)
No Regrinding of Runner (Labor and
material handling)
Processing Advantages (hot manifold vs cold sprue):
Lower Injection Pressures
Clamping Pressure is lowered
Consistent temperatures in the cavity
Cooling time reduced
Shot Size reduced by amount of runner
volume
Elimination of Nozzle freezing
Reducing the cycle time. In a Cold Runner mold the runner
typically has the largest cross sectional area, therefore, the runner takes
longer to solidify. Eliminating the runner reduces the overall
cycle time. Furthermore, injection time is reduced due to the shot size
being reduced by the elimination of the runner.
Hot Runner Molds have the ability to improve both part and mold design
with flexibility of gating locations, which provides options for cavity
orientation. Pressure drops are greatly reduced due to the balanced
melt flow as the temperature is consistent from the nozzle to the gate.
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