| Educational Tutorial Sequence |
- The first step to creating a rubber compound is to gather all the ingredients and then measure by weight. Common ingredients include: Rubber polymer, Carbon Black, Oils, Zinc Oxide, Sulfur, Methyl-Ziamate, and Stearic Acid.
- All ingredients are now measured and need to be mixed together.
- Ingredients being mixed in a Brabender internal mixer.
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- The operator removes the mixed rubber from the internal mixer.
- The rubber is then put through a two-roll mill to create a sheet and take heat out of the rubber to prevent pre-mature curing of the material.
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- A small piece of the rubber is then put into a specialized piece of equipment called a Moving Die Rheometer, which will evaluate the curing characteristics or rheology of the rubber.
- The curing characteristics are then fed to a computer, where a data table and cure curve is displayed. From this information the molding technician will know exactly how long to cure or "bake" the rubber to create a useful rubber product.
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- For laboratory work, test slabs are molded to evaluate the recipes physical and dynamic properties. Here the mixed rubber is put into a test slab mold and cured according to the data obtained from the Moving Die Rheometer.
- This fully cured test slab will then be used to create test specimens by die-cutting various shapes from the slab and using standardized tests to evaluate the physical and dynamic properties of the rubber recipe.
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